Oil & Gas UK

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Drill Cuttings

What are drill cuttings?

In the same way that sawdust is produced when a hole is drilled in wood by a domestic drill, small pieces of rock – called cuttings – are created when a well is drilled through rock to reach an oil or gas reservoir. These cuttings vary in size and texture, ranging from fine sand to gravel, depending on the type of rock being drilled and the type of drill being used. To prevent the well being clogged, the cuttings are carried back to the surface by a special fluid which is pumped down the well to keep it clean and also to lubricate the drill bit and to control pressure within the well. This fluid is known as ‘mud’ because of its appearance and consistency.

Fig 1 - Drill Cuttings



On the drilling rig the cuttings are separated from the mud; the mud is recycled to be used again and the cuttings are either; discharged to the seabed, re-injected into a well or taken ashore for treatment and disposal. The choice of disposal route depends on the type of drilling mud being used and the location of the well.

One of the most effective drilling fluids is oil based mud (OBM). Although most of the OBM is removed from cuttings on the rig, some adheres to the cuttings and is discharged. OBM coated cuttings are ‘sticky’ and do not disperse readily when discharged, resulting in accumulations of cuttings and OBM beneath installations. When the environmental implications of this discharge became apparent the industry, in collaboration with regulators, introduced a voluntary reduction programme. This led ultimately to regulations which effectively banned the discharge of OBM in 1996.

Many wells, particularly in the southern gas basin of the North Sea, were drilled with water based mud (WBM). Although some of the WBM is discharged with cuttings it readily disperses and has not been shown to have a significant environmental impact.

Where do drill cuttings accumulations occur?

In the southern sector of the North Sea, the vigorous currents and wave action rapidly disperses the cuttings and drilling mud, so that there are no significant accumulations in this sector.

In the northern and central areas, cuttings accumulations remain relatively undisturbed by wave action and currents because of the water depth. In these sectors there are significant accumulations – usually referred to as ‘cuttings piles’ – beneath most installations. The lack of disturbance, together with the physical nature of the cuttings piles, slows down the release and degradation of OBM within the piles. However, some erosion does occur and together with the effect of bio-turbation, the surface of the pile is continually changing.

How to manage these ‘legacy’ piles and the oil within them is the big question that the industry has been working on for some years.

What do we know about the effects of cuttings accumulations on the marine environment?

Between 1999 and 2005, UKOOA (now Oil &Gas UK) undertook a three phase Drill Cuttings Initiative to understand better the physical characteristics of cuttings piles, their environmental impact and the options for long term management.

The reports from each phase of the initiative can be accessed at http://www.oilandgasuk.co.uk/issues/drillcuttings/reports.cfm


What action is being taken on this issue?

The conclusion of the Drill Cuttings Initiative was that cuttings piles on the UKCS do not pose an environmental threat which requires immediate remedial action. A range of potential management options for cuttings piles, ranging from removal to leaving in place were identified and that the best option would be decided on a case by case basis following detailed assessment. Because there is no immediate environmental threat the management options can be included as part of the final installation decommissioning programme.

These findings were incorporated in OSPAR Recommendation 2006/5 which requires all cuttings piles to be screened to ensure that they do not exceed the thresholds which would indicate a need to take immediate remedial action. Oil & Gas UK is working closely with DBERR and member companies to gather the appropriate data.

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